Welding is crucial for joining materials in hundreds of industries, and since many delicate or specialized areas can only be handled by humans, you need to learn about staying safe when welding. There’s no other bonding technique used more widely than welding. It’s used in everything from bridges and buildings to cars and wind towers. Whether a welding job is intriguing to you, or you’re a veteran in the industry, now’s the time to learn about welding challenges and how the industry overcomes them.
Joining Thicker Steel
In dozens of welding situations, the components being welded must be strong enough to withstand high wind speeds, corrosion and temperature changes. Sometimes that means welding thicker sections of steel together. This introduces a welding challenge that requires more welding consumables, a greater amount of welding passes, and a longer time to get the job done.
The solution to this unfortunate circumstance is to use wave AC/DC 1000 SD, which gives welders more flexibility and productivity while reducing time and costs. As a welder, you know that, next to staying safe when welding, having flexibility on the job is most important.
Welding Galvanized Materials
Have you ever experienced problems with spattering, fumes, and cracks when welding galvanized steel? Go ahead and blame the volatilized zinc in the coating, which causes unstable welding arcs, zinc vapors and cracks if the zinc becomes trapped in a weld.
To solve the problem, you should first strive to staying safe when welding. Always wear the proper safety gear when welding galvanized steel, or any other material for that matter. Determine whether aluminum-coated products can be used instead, since this oxide is much more predictable and dependable than zinc.
Staying Safe When Welding
Burns and eye damage are the most common injuries faced by both novice and experienced welders. The best way to counter these injuries is to wear the proper eye protection and other safety gear. If you’re looking to upgrade your old welding mask to one with better safety features, look for a mask with a 180-degree viewing lens, better airflow and an auto-darkening filter. Sick graphics never hurt, either.